Induction Heating Systems for Gear Single Teeth Quenching
Induction Heating Machine parts:
1.Advantages:- More reliable: the cabinet is well sealed, no failure all year, IGBT never burst.
- More Intelligent: Inverter power factor can reach 96%.
- More Intelligent: Control precision can reach 0.1%, all load can be automatically matching.
2.Technical Parameters:- Power range: 100-2000KW
- Frequency range:0.2-50KHZ
- Power Factor: >0.96
- Control Precision:0.1%
- Resonance Mode: Series resonance, parallel resonance, mix resonance
- Application field: heat treatment(hardening, tempering, annealing, hardening&tempering),hot forging, melting,crystal growth, induction evaporation, forging, casting and so on.
3.Working Environment:- The power supply voltage big fluctuation.
- Product variety
- High quality requirement
- Products require high consistency
4. Induction Heating Machine Display:
![Induction Heating Systems for Gear Single Teeth Quenching]()
Induction Machine Transformer
1.Transformer parameters:- Capacity range: 300KVA--3000KVA
- Frequency range: 0.1KHz--500KHz
2.Induction machine transformer features:- General Transformer----convenient operation, single turn ratio, need to adjust the induction coil to match the machine.
- Multi-ratio Transformer----suitable for all kinds of induction coils, used for all kinds of occasion,just need to adjust the turn ratio is ok.
- Coaxial Transformer---energy concentration, small volume, but the turn ratio is single, better suitable for fixed load.
![Induction Heating Systems for Gear Single Teeth Quenching]()
Induction coil introduction
1.Technical parameters:
made by the customers' detailed technical requirement.
2.Features:
Ø Magnetic field distribution and design are precise, high efficient and energy-saving.
Ø Use with the magnetizer, easy to adjust the magnetic field intensity.
Ø Easy disassembly, exchangeability.
Ø Fastness and durability.
3.Induction coil applications:
Crankshaft induction coil, end-face induction coil, hub bearing induction coil, caterpillar track section hardening induction coil, inner hold induction coil, gear induction coil, shaft neck hardening induction coil, 3m inner hold hardening induction coil, crankshaft with fillet induction coil.
4.Induction coil pictures:
![Induction Heating Systems for Gear Single Teeth Quenching]()
CNC Hardening Machine Tool
1.CNC Hardening Machine Tool Technical Parameters:- Ø Vertical type universal machine tool: Φ10-Φ200,500-3000mm
- Ø Horizontal type universal machine tool: Φ50-Φ200,500-10000mm
- Ø Disk type universal machine tool: Φ50-Φ1000mm
Special-purpose machine tool: can design and make as the customers' requirement.
2.CNC Hardening Machine tool Features:
Ø Running with high precision
Ø Control function is perfect, can use single shaft, multiple shaft control system.
Ø Can use together with the power supply power, meet the same part different power requirement.
Ø One-touch operation
3.Vertical type machine tool, horizontal type machine tool, disk type machine tool pictures:
![Induction Heating Systems for Gear Single Teeth Quenching]()
Application Fields
1.Heat Treatment
2.Wire heating ,strip steel heating,panel material heating
3.Bar forging heating,stainless steel heat treatment, pipe material heating, forging heating, pipe heating bending.
4.Oil pipe heating, pipe preheating heat treatment.
5.Braze welding, precious metal melting, hot charging and hot discharging.
6.Cellphone and portable computer mould heating, induction coating and so on.
![Induction Heating Systems for Gear Single Teeth Quenching]()
![Induction Heating Systems for Gear Single Teeth Quenching]()
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